Diesel Generators Blog

Recomendaciones: Cambio de Aceite y Filtro Original Planta Eléctrica FG Wilson, Motor Perkins 1103

Hola a todos, hoy vamos a hablar sobre cómo realizar correctamente el cambio de aceite y el filtro en una planta eléctrica FG Wilson con motor Perkins 1103. Para una referencia visual más detallada, asegúrese de ver el video adjunto que complementa esta explicación.

El Proceso Correcto El primer paso en el mantenimiento o cambio de aceite es encender la máquina y llevarla a su temperatura de operación, lo cual es demostrado en nuestro video. Esto suele tomar entre 5 y 10 minutos. El objetivo es doble: primero, que el aceite alcance una temperatura de operación adecuada, y segundo, que el aceite fluya correctamente por todo el motor.

Importancia de la Temperatura La temperatura adecuada asegura que cualquier suciedad o contaminación que pueda estar en el fondo del cárter se mezcle con el aceite y se elimine más efectivamente durante el drenaje.

Seguridad Primero Antes de proceder, es crucial colocar la parada de emergencia para prevenir arranques accidentales durante el mantenimiento. Esto garantiza la seguridad tanto del operador como de la máquina.

Drenaje del Aceite Después de esto, procedemos a drenar el aceite a través de la válvula de drenaje ubicada en el fondo del cárter. También liberamos la tapa de ingreso de relleno de aceite para permitir un flujo completo y efectivo del aceite.

Cambio del Filtro Una vez drenado el aceite, procedemos al retiro del filtro de aceite. Para esto, utilizamos herramientas adecuadas que faciliten su extracción sin causar derrames. La eliminación cuidadosa del filtro viejo es esencial para evitar cualquier tipo de contaminación o derrame.

Colocación del Filtro Nuevo Finalmente, instalamos un filtro nuevo y original, asegurando que esté correctamente ajustado para evitar fugas y garantizar el mejor rendimiento de la planta eléctrica.

Conclusión Siguiendo estos pasos y viendo nuestro video adjunto, usted asegura un mantenimiento efectivo y seguro, prolongando la vida útil de su planta eléctrica FG Wilson.

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Mantenimiento del Sistema de Lubricación del Motor Perkins

El mantenimiento adecuado del sistema de lubricación en un motor Perkins es crucial para garantizar su rendimiento y durabilidad. Esta importancia se hace aún más evidente cuando consideramos componentes de alta exigencia como el turbo. En este blog, profundizaremos en los aspectos esenciales del mantenimiento del sistema de lubricación, particularmente en lo que respecta al turbo del motor Perkins.

La Importancia del Lubricante y los Filtros Originales

El lubricante juega un papel fundamental en la regulación de la temperatura y la limpieza interna del motor. Un motor Perkins opera a altas temperaturas, con el termostato abriendo a 98 grados centígrados, y el bloque del motor trabajando a temperaturas que superan los 100 grados centígrados. Esta alta temperatura subraya la necesidad de un lubricante que no solo mantenga la temperatura ideal dentro del motor sino que también limpie y proteja sus componentes internos.

El Turbo: Un Componente Crítico

El turbo, un componente vital del motor, puede alcanzar hasta 100,000 RPM. Esto significa que necesita una lubricación excepcional para mantener la capa protectora sobre el eje que sostiene el rodete de la turbina y el compresor. La calidad del aceite debe ser superior, excediendo los estándares normales para asegurar la longevidad del turbo, que es un indicador clave de la vida útil del motor.

Consecuencias de un Mantenimiento Inadecuado

No utilizar el lubricante adecuado o filtros originales puede resultar en daños prematuros, no solo en el turbo sino en todo el motor. Un lubricante de baja calidad no protegerá eficazmente contra las altas temperaturas y la fricción, llevando a un desgaste acelerado. De igual manera, los filtros no originales pueden no filtrar eficientemente las impurezas, poniendo en riesgo la integridad del motor.

Conclusión: Mantenimiento Preventivo para Máxima Eficiencia

Adherirse a las recomendaciones de mantenimiento, utilizando lubricantes de alta calidad y filtros originales, es fundamental para garantizar las 20,000 horas de vida útil que promete el fabricante del motor Perkins. Esto no solo garantiza un rendimiento óptimo sino que también previene fallas costosas y tiempo de inactividad.

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How To Set Up An EIM (Engine Interface Module) for Generators

Generators are an indispensable part of many operations, providing reliable power when it's needed the most. An essential component in maintaining this reliability is the Engine Interface Module (EIM), which monitors and controls various aspects of your generator's engine. Today, we're going to guide you through the process of setting up an EIM, specifically focusing on adjusting the overspeed set point.

Understanding the Overspeed Set Point

The overspeed set point in a generator is a critical safety feature. It's a preset limit to the engine's speed, beyond which the generator may suffer damage. Factory settings typically set this point at 55 for 50 Hertz (Hz) sets and 66 for 60 Hz sets. However, these settings can be adjusted to suit specific needs.

Step-by-Step Guide to Adjusting the Overspeed Set Point

1. Locate the Adjustment Screw:

   • The adjustment screw can be accessed through a hole beside the overspeed setup LED, as shown in our accompanying video.

2. Run the Engine at Rated Speed:

   • For 50 Hz sets, run the engine at 1500 revolutions per minute (RPM).
   • For 60 Hz sets, it should be at 1800 RPM.

3. Adjust the Screw to the Right:

   • While the engine is running at the rated speed, adjust the screws to the right until the overspeed LED lights continuously.

4. Set the Overspeed Value:

   • Once the LED is lit continuously, slowly turn the adjustment screw to the left until the LED starts to flash.
   • This indicates that the overspeed value is set at 10% above the speed at which the generator is operating.

5. Finalizing the Adjustment:

   • After setting the overspeed value, replace the plug to protect the set screw.

Adjusting the overspeed set point is a delicate process that ensures your generator operates safely and efficiently. It's crucial to carry out these steps precisely to avoid any potential harm to your generator.

Video Tutorial for Clear Understanding

To assist you further, we've included a video tutorial that visually guides you through each step of the process. Watching this video will give you a clearer understanding of the adjustment procedure.

Need Help or Have Questions?

If you find yourself in need of assistance or have any questions regarding generator maintenance and operation, don't hesitate to contact us. Our team of experts is always ready to provide you with the support you need to keep your generators running smoothly.

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Remember, regular maintenance and correct settings are key to ensuring the longevity and reliability of your power solutions. Stay tuned to our blog for more insights and tips on generator maintenance and operation!

¿Cuál es la Diferencia entre un Regulador de Voltaje IVR y un AVR?

Hola, como sabemos, FG Wilson ha cambiado la manera en cómo hemos concebido la regulación de tensión en los generadores con la creación del IVR (Regulador de Voltaje Integrado), implementado en nuestra nueva gama de productos. Pero, ¿cuál es la diferencia entre el IVR y el tradicional AVR (Regulador de Voltaje Automático)?

El AVR:
En la estrategia del AVR, como en los modelos AVR R450 y AVR R250, el módulo AVR lleva a cabo el censado del voltaje en terminales. Basado en esta señal, controla la corriente de excitación para mantener el voltaje estable. En esta estrategia, el tablero de control Power Wizard, por ejemplo, el modelo 2.1, no tiene control sobre la corriente de excitación y sólo ofrece información sobre el comportamiento del voltaje.

El IVR:
Por otro lado, en la estrategia del IVR, el tablero de control Power Wizard tiene la responsabilidad de censar la corriente y el voltaje en la salida del generador. Esto le permite ejercer acción directa sobre la corriente de excitación para mantenerla estable.

La Diferencia Clave:
La principal diferencia entre estas dos estrategias es el papel que juega el tablero de control Power Wizard. Con el IVR, el Power Wizard controla directamente la corriente de excitación. Esto proporciona una respuesta más eficiente y genera menos estrés, tanto térmico como mecánico, en los componentes del generador, lo que se traduce en una mayor vida útil del equipo.

Conclusión:
El IVR representa una evolución en la regulación de voltaje, ofreciendo una respuesta más adaptada a diferentes tipos de carga y mejorando la longevidad y eficiencia del generador.

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Navigating the Powerwizard 1.1 Control Panel on Your FG Wilson Generator

For owners of FG Wilson generators, understanding the layout of the control panel is essential for effective operation. In this blog post, we provide a visual guide to the Powerwizard 1.1 panel, highlighting where each key is located. 

The AC Overview Key

This key provides a snapshot of the alternating current (AC) output of your generator. Monitoring AC is vital for ensuring your generator operates within its intended capacity and for troubleshooting any output issues.

The Engine Overview Key

The engine overview key is your gateway to understanding the health and status of your generator's engine. It displays vital statistics like engine speed, temperature, and oil pressure, essential for regular maintenance and early detection of potential issues.

The Home Key

The home key acts as your panel's anchor, bringing you back to the main display. This key is particularly useful for navigating back after exploring various features and settings.

The Alarm Acknowledgement Key

Quick response to alarms is critical for the longevity and safety of your generator. This key allows you to acknowledge and silence active alarms, indicating that you are aware of the issue and are taking necessary actions.

The Warning Indicator and Event Reset Key

This dual-function key not only alerts you to potential issues before they escalate into alarms but also allows you to reset the event log after addressing these issues.

The Event Log Key

Understanding past events is crucial for preventive maintenance. The event log key gives you access to a chronological record of all significant occurrences, such as alarms and warnings, logged by the generator.

The Run, Auto, and Stop Keys

These keys are fundamental for the operation of your generator. The 'Run' key starts the generator manually, the 'Auto' key sets it to start automatically during a power outage, and the 'Stop' key is used to cease operation.

The Return Key

The return key takes you one step back in the menu hierarchy, a simple yet essential feature for smooth navigation through different settings and options.

The Okay and Enter Key

This key is used for making selections and confirming settings. It's your primary tool for interacting with various functionalities and customizing the generator's operation to your needs.

The Directional Keys

Navigating through the Powerwizard 1.1 panel's menu is made easy with these directional keys. They allow you to move up, down, left, and right through the menu options, ensuring a user-friendly interface.

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Navigating the FG Wilson DCP-10 Digital Control Panel

Introduction

When it comes to operating a generator, understanding the control panel is crucial for efficient and safe use. In this blog post, we'll guide you through the basic navigation of the FG Wilson DCP-10 Digital Control Panel, an essential component of FG Wilson generators. Accompanied by a helpful video tutorial, this guide will ensure you're well-equipped to manage your FG Wilson generator effectively.

Powering Up and Initial Display

When you first power up your FG Wilson generator, the DCP-10 panel will undergo a self-test. Once it displays "Ready," you'll know it's time to navigate the menus and view the parameters. The display might dim after a few seconds for energy conservation, but don't worry; it's just a battery-saving feature.

Key Buttons and Their Functions

1. Right Arrow Button:

   • Use this to scroll through the submenus.
   • It also allows you to modify and confirm changes in the menus.

2. Silence Alarm Button:

   • In case of an audible alarm, this button lets you silence it.

3. Auto and Manual Mode Buttons:

   • The LED indicator shows the current mode.
   • To switch to auto mode (allowing automatic transfer and start by the transfer switch), hold the auto button for 2 seconds.
   • To return to manual mode, press and hold the manual button for the same duration.

4. Red and Green Buttons (with Plus and Minus):

   • These are used for starting (green) and shutting down (red) in manual mode.
   • They also help increase or decrease parameter values in submenus.

5. Alarm Indicator and LED:

   • The LED flashes for pre-alarms or warnings and stays solid for alarms or shutdowns.

Simulating a Start Sequence

To give you a practical understanding, the video tutorial includes a simulated start sequence. You'll notice how the generator goes through a three-start sequence, eventually leading to a start failure alarm for demonstration purposes. This shows how the panel indicates attempts and alarms, and how to reset alarms using the red stop button.

Monitoring Critical Parameters

Once the engine starts, or during its start attempts, you can scroll through various screens displaying critical parameters like:

• Hertz
• RPM
• Engine hours
• Oil pressure
• Temperature
• Battery voltage
• Line to neutral voltage (set up as a single-phase unit in the demonstration)
• Amperage on line one and line two

These readings are vital for monitoring the health and performance of your generator.

Conclusion

Understanding the FG Wilson DCP-10 Digital Control Panel is key to effectively managing your FG Wilson generator. With this guide and the accompanying video, you'll be better prepared to handle your generator's operations with confidence and precision.

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How to Locate Wires on Powerwizard 1.0 and 1.1 in a FG Wilson Generator

As an authorized distributor of FG Wilson generators, Simply Reliable Power Inc. is committed to providing our customers with comprehensive support for their power solutions. In this blog post, we’re diving into a common query: locating the wires for the customer start signal in FG Wilson generators, specifically on the Powerwizard 1.0 and 1.1 models.

Understanding the Powerwizard 1.0 and 1.1

The Powerwizard control panels are an integral part of FG Wilson generators, offering user-friendly interfaces and robust control capabilities. Locating the correct wires for specific functions, like the customer start signal, is crucial for efficient operation and troubleshooting.

Step-by-Step Guide

In the attached video tutorial, we walk you through the process of locating the essential wires. Here's a summary of the key points:

1. Identifying Wire Numbers: The wires you need to find are numbered 24 and 5. These wires are crucial for the customer start signal.

2. Locating on the Terminal Strip: The terminal strip in the generator is clearly labeled with white labels. You'll find labels numbered 5 and 24, which correspond to wire numbers 5 and 24.

3. Tracing the Wires: Each white wire is marked with its wire number. Wire 5 can be located at the terminal strip, and wire 24 is also clearly labeled and connected at a specific point on the strip.

4. Larger Units: In larger FG Wilson generator units, the terminal strip is located in a separate compartment. You'll need to remove the access plate to find it. This compartment contains labels that show terminal numbers, wire numbers, and their descriptions.

5. Auto Start Signal Wires: For the auto start signal, you're looking for wire number 5 connected to Terminal 3 and wire number 24 connected to Terminal 4. It's important to note that wire number 5 might be bridged in the terminal strip with Terminal 3, so it may not be immediately visible.

Final Thoughts

Understanding the intricacies of your FG Wilson generator is key to maximizing its efficiency and longevity. At Simply Reliable Power Inc., we’re always here to help with your generator needs, from technical support to genuine parts supply.

For more information on FG Wilson generators, parts, or to get in touch with our expert team, visit our website at Simply Reliable Power Inc.

Looking for more technical insights or need assistance with your FG Wilson generator? Don't hesitate to contact us or visit our website for more information and resources.

Stay powered and informed with Simply Reliable Power Inc.!

How to Reset an Event on PowerWizard 1.0 in FG Wilson Generators

Introduction: In the world of FG Wilson generators, understanding the control panel is key to effective operation and maintenance. Today, we're focusing on the PowerWizard 1.0 – specifically, how to reset an event or alarm.

Step-by-Step Guide:

1. Identify the Active Alarm: When you see a blinking light on the PowerWizard 1.0 panel, it indicates an active alarm.

2. Acknowledging the Alarm: Press the designated button to acknowledge the alarm. This action will stop the light from blinking.

3. Accessing the Menu: Next, press the 'Escape' key to enter the menu.

4. Navigating to Event Logs: In the menu, select 'Event Logs' and press 'Enter.'

5. Selecting Gen Set Control: After accessing the event logs, choose 'Gen Set Control' and press 'Enter.'

6. Locating the Specific Event: Scroll to find the 'Emergency Stop Switch Active' screen or the specific event you need to address.

7. Resetting the Event: Once on the correct screen, 'Reset' will be highlighted. Press 'Enter' to reset the event.

8. Alarm Deactivation: After resetting, the active alarm will turn off, indicating that the issue has been resolved.

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Conclusion: Resetting an event on your FG Wilson generator's PowerWizard 1.0 control panel is a straightforward process. This guide should help you swiftly address and resolve common alarms, ensuring your generator runs smoothly.

Need More Assistance? If you have any more questions or need further assistance with your FG Wilson generator, our team at Simply Reliable Power is here to help. Visit us at Simply Reliable Power for more information, support, and access to our full range of products and services.

Video Tutorial: For a visual guide on this process, don't forget to watch our detailed video tutorial. It walks you through each step, making it even easier to follow along.

FG Wilson Genuine Parts Spotlight: The Essential Role of the Oil Pressure Sender (Part No. 622-331)

In our ongoing "FG Wilson Genuine Parts Spotlight" series, today we're delving into the critical role of the Oil Pressure Sender in diesel generators. We're specifically highlighting the FG Wilson Part Number 622-331, a part that plays a vital role in the health and efficiency of Perkins 4000 series engines.

Understanding the Oil Pressure Sender

The Oil Pressure Sender, or the Oil Pressure Switch, is a crucial monitoring component in your diesel generator. Its job is to monitor the oil pressure, ensuring that the engine operates within safe parameters. The FG Wilson Part Number 622-331 is expertly designed for compatibility and reliability with Perkins 4000 series engines.

The Importance of Maintaining Oil Pressure

Low oil pressure is a red flag in any engine, indicating potential issues like leaks or worn components. Neglecting these signs can lead to severe engine damage. The 622-331 Oil Pressure Sender is key in detecting these problems early, helping to avoid costly repairs and operational downtime.

Choosing Genuine FG Wilson Parts

When it comes to maintaining your generator, choosing genuine parts is crucial. FG Wilson's genuine parts, like the 622-331 Oil Pressure Sender, are designed to meet exact specifications, ensuring seamless integration and reliability. By choosing genuine parts, you extend the lifespan and maintain the efficiency of your FG Wilson generator.

Easy Part Identification and Ordering

To ensure you get the correct part for your needs, visit our parts identifier on Simply Reliable Power's website. Here, you can search by part number or product description to find the exact part for your FG Wilson generator. Whether it's the 622-331 Oil Pressure Sender or any other component, finding the right part has never been easier.

Over 30 Years of Trusted Service

Simply Reliable Power has proudly been the official FG Wilson authorized distributor throughout Latin America and the Caribbean for over 30 years. Our bilingual team is dedicated to providing expert service and support, ensuring that your FG Wilson generator operates at its best.

Get Your Genuine Parts Today

For your FG Wilson Part Number 622-331 (Switch, Oil Pressure Sender) or any other genuine part, visit Simply Reliable Power. We are committed to providing high-quality, genuine parts and unmatched service. Trust in our experience and expertise to keep your generator in top condition.

In conclusion, the FG Wilson Part Number 622-331 is more than just a component; it's a key to ensuring the longevity and efficiency of your Perkins 4000 series engine. With Simply Reliable Power, you have a partner dedicated to providing the best in genuine parts and expert support. Visit us today and ensure your generator's optimum performance!

Introducing the "Simply Reliable Power Podcast" - Your Gateway to the World of Power Generation

Welcome to the Latest Innovation in Power Generation: The Simply Reliable Power Podcast

We are thrilled to announce the launch of the "Simply Reliable Power Podcast," hosted by our very own Ruben Byerlee. This podcast is not just another addition to your playlist – it's a journey into the heart of power generation, covering the latest trends, innovations, and much-needed insights in the industry.

Why Tune In?

• Insightful Discussions: Ruben Byerlee brings his deep expertise to the table, engaging in meaningful conversations with industry leaders, technicians, and end users.
• Geographic Focus: Our focus spans across Latin America and the Caribbean, tapping into diverse perspectives and experiences.
• For Everyone: Whether you’re a seasoned pro in power generation or just starting out, this podcast promises to offer something valuable for all.

Simply Reliable Power Podcast

First Episode Highlight: "What are the Differences between PHI vs AMPLIPHI Batteries for Energy Storage?"

In our inaugural episode, join Ruben Byerlee and expert Lalith Gunawardena as they delve into Briggs & Stratton Energy's cutting-edge Battery Storage Systems. This episode is a deep dive into the PHI 3.8-M and the AMPLIPHI 3.8 batteries, exploring their features, applications, and why they represent not just the future, but the present of energy storage.

Key Episode Takeaways:

• Product Innovation: Unpacking the unique features of PHI 3.8-M and AMPLIPHI 3.8 batteries.
• Technical Insights: Learn about their efficiency rates, multiple charge/discharge cycles, and suitability for various applications.
• Sustainable Solutions: Discover the benefits of their non-toxic Lithium Iron Phosphate composition and Cobalt-free technology.
• Real-world Applications: Understand their practical applications and the value they bring to homes and businesses.

Ruben and Lalith’s discussion is not just informative but also a testament to Simply Reliable Power’s commitment to reliable, efficient, and sustainable power solutions. These battery storage systems have a proven track record over nine years, backed by a solid 10-year warranty.

Stay Empowered with Every Episode Subscribe to our podcast for regular updates and never miss out on an episode. Each discussion is a step towards empowering you with knowledge and insights in power generation.

Join the Conversation Your thoughts and feedback are valuable to us. After listening to the episodes, join the conversation on our social media channels. Share your insights, ask questions, or suggest topics you’d like us to cover in future episodes.

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